A1A163496.08, A1A099720, A5E02466773, A1A091705, A1A091706, A1A091707, A1A091708, A1A091709, A1A091710, A1A091711, A1A091712, A1A091713, A1A091714, A1A091715
GenIV Installation, Commissioning, and Maintenance Manual Maintenance
Table 4-1: GenIV Spare Parts (for Drives less than or equal to 140A Output, 4160V Output)
Spare Part Item
Part Number
Power Cell* 40A Cell
10000424.040 70A Cell
10000424.070 100A Cell
10000424.100 140A Cell
10000424.140
Cell CCB Fuse 1000V, 1A Fuse A1A092604
Cell Input Fuses Refer to chart in Section
Transformer Air Filters Door Filter
A1A11006180.01
Cell Air Filters Door Filter
A1A11006180.00
NXG SBC & Keypad
Adapter
A1A10000623.000M System I/O Board
A1A10000423.00 BGA
Modulator
A1A10000350.00M
I/O
Breakout Board 120V I/O
A5E01649325
Signal Control
Board
A1A10000403.01 NXGII Power
Supply
A1A14000461.00 Keypad
A1A460A68.23 24V I/O
A5E01649374
Blower Fuses 8A, 600V AJT A1A089149
Control
Transformer Fuse Secondary 6A, 600V A1A081099
Control
Transformer Fuse Primary 3A, 600V A1A080752 (480V) Primary 3.5A, 600V
A1A089205 (400V)
Fiber Optic Fiber Optic Link, 2.9M A1A10000614.00
Blower EC Blower
A1A098200 (EBM)
Cell Bypass Bypass Contactor
A1A10000539.00 Fuse 2A 1200V A1A089592 PCA Bypass Control A1A3636601.01M Power Supply
A1A10000484.00
Communication Network Profibus DP
A1A252241.155 Devicenet Profile12 A1A252241.156
Modbus Ethernet
A1A252241.157
Control Net
A1A252241.158
Modbus +
A1A252241.159 Modbus
A1A252241.160
GenIV Cell Lifter A1A163496.08
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A5E01454341D: Version AC 4-5
Table 4-2: GenIV Spare Parts (for Drives greater than 140A Output, 4160V Output)
Spare Part Item
Part Number
Power Cell* 200A Cell
A1A10000424.200 260A Cell
10000424.260
Cell CCB Fuse 1000V, 1A Fuse A1A092604
Cell Input Fuses Refer to Table 4-4
Transformer Air
Filters Door Filter (4160V) A1A11006181.01
Cell Air Filters Door Filter
A1A11006181.00
NXG SBC & Keypad
Adapter
A1A10000623.000M
System I/O Board
A1A10000423.00M BGA
Modulator
A1A10000350.00 M
I/O
Breakout Board
120V I/O
A5E01649325
Signal Control
Board
A1A10000403.01M NXGII Power
Supply
A1A14000461.00M Keypad
A1A460A26.23 24V I/O
A5E01649374
Communications Board A1A363818.00M
Blower Fuses 8A, 600V AJT A1A089149
Control
Transformer
Secondary Fuse 6A, 600V
A1A081099
Control
Transformer Fuse
480V Primary 3A, 600V,
A1A080752
400V Primary 3.5A, 600V
A1A089205
Fiber Optic Fiber Optic Link, 3.4m A5E01437712
Blower EC Blower
A1A0100118
Cell Bypass Bypass
Contactor Assembly A1A10000539.00 Fuse 2A 1200V A1A089592 Bypass Control PCA A1A363662.01M Power Supply
A1A10000484.00
4-6 灬 A5E01454341D: Version AC
Spare Part Item
Part Number
Communication Network Profibus DP
A1A252241.155 Devicenet Profile12 A1A252241.156
Modbus Ethernet
A1A252241.157
Control Net
A1A252241.158
Modbus +
A1A252241.159 Modbus
A1A252241.160
Hall Effect 500A HECT
A1A089836
Input CT CT 50:5
A1A091705 CT 75:5
A1A091706 CT 100:5
A1A091707 CT 150:5
A1A091708 CT 200:5
A1A091709
CT 250:5
A1A091710 CT 300:5
A1A091711 CT 400:5
A1A091712 CT 500:5
A1A091713 CT 600:5
A1A091714
Input
Attenuator 2.4 kV
A1A164877.00 3.0kV
A1A164877.01 3.3kV
A1A164877.02 4.16kV
A1A164877.03
4.8 kV
A1A164877.04 6.0 kV
A1A164877.05 6.6 kV
A1A164877.06 6.9 kV
A1A164877.07
7.2 kV
A1A164877.08 8.4 kV
A1A164877.09 10.0 kV
A1A164877.10 11.0 kV
A1A164877.11
12.0 kV
A1A164877.12 12.5 kV
A1A164877.13 13.2 kV
A1A164877.14 13.8 kV
A1A164877.15
Output
Attenuator 4160V
A1A164877.03
Cell Lifter GenIV Cell Lifter A1A163496.08
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Table 4-3: GenIV Spare Parts (for Drives greater than 140A Output, 6600V Output
Spare Part Item
Part Number
Power Cell* 40A Cell
A1A10000424.040 70A Cell
A1A10000424.070 100A Cell
10000424.100 140A Cell
10000424.140 200A Cell
10000424.200 260A Cell
10000424.260
Cell CCB Fuse 1000V, 1A Fuse A1A092604
Cell Input Fuses Refer to Table 4-4
Transformer Air Filters Door Filter A5E01679467
Cell Air Filters Door Filter (6600V) A5E01679468
NXGII Control
SBC & Keypad Adapter A1A10000623.000M
System I/O Board
A1A10000423.00M BGA
Modulator
A1A10000350.00 M
I/O
Breakout Board
120V I/O
A5E01649325
Signal Control
Board
A1A10000403.01M Power Supply
A1A14000461.00 Keypad
A1A460A26.23 24V I/O
A5E01649374
Communications Board A1A363818.00M Fiber-Optic Link Board (FOLB) A1A461D85.00M
Blower Fuses 8A, 600V AJT A1A089149 OR 10A, AJT
A1A089150
Blower Circuit Breakers
(Optional) 3P, 10A, 600V
A5E01459444
Control
Transformer
Secondary Fuse 6A, 600V
A1A081099
Control
Transformer Fuse
480V Primary 3A, 600V
A1A080752
400V Primary 3.5A, 600V
A1A089205
Control
Transformer
Primary
Circuit Breaker (Optional)
2P, 3A,480V
A1A0101400
Fiber Optic Fiber Optic Link, 10m A1A085868
Blower 60” Transformer Cabinet EC Blower
A1A098200 Cell Section & 80” Transformer Cabinet EC Blower
A1A0100118
Cell Bypass Bypass
Contactor
A1A260934.00 Fuse 2A 1200V A1A089592 Bypass Control PCA A1A363662.01M Bypass Power Supply A1A10000484.00
Communication Network Profibus DP
A1A252241.155 Devicenet Profile12 A1A252241.156
Modbus Ethernet
A1A252241.157
Control Net
A1A252241.158
Modbus +
A1A252241.159 Modbus
A1A252241.160
Spare Part Item
Part Number
Hall Effect 200A, HECT
A1A089834 500A, HECT
A1A089836
Input CT CT 50:5
A1A091705 CT 75:5
A1A091706 CT 100:5
A1A091707 CT 150:5
A1A091708 CT 200:5
A1A091709
CT 250:5
A1A091710 CT 300:5
A1A091711 CT 400:5
A1A091712 CT 500:5
A1A091713 CT 600:5
A1A091714
Input
Attenuator 2.4 kV
A1A164877.00 3.0kV
A1A164877.01 3.3kV
A1A164877.02 4.16kV
A1A164877.03
4.8 kV
A1A164877.04 6.0 kV
A1A164877.05 6.6 kV
A1A164877.06 6.9 kV
A1A164877.07
7.2 kV
A1A164877.08 8.4 kV
A1A164877.09 10.0 kV
A1A164877.10 11.0 kV
A1A164877.11
12.0 kV
A1A164877.12 12.5 kV
A1A164877.13 13.2 kV
A1A164877.14 13.8 kV
A1A164877.15
Output
Attenuator 6600V
A1A168477.06
Cell Lifter GenIV Cell Lifter A1A163496.08
* Customer may request IGBTs, diode rectifiers, and Cell Control Boards rather than a complete spare cell. Contact Siemens for further information regarding individual cell P/Ns.
Note: Unless notified differently by Siemens, ALWAYS replace components with the same P/N and revision level.
4.4 Basic Rules for Repairing Harmony Cells
Cell failures or component failures should be reported to both the Quality Group and Product Development at Siemens.
Always refer to the latest BOM and Assembly Drawings for approved component Part Numbers and procedures when repairing any cell. Failure to use components other than those listed in the BOM may result in poor cell performance or further failures.
Warning! It is imperative to follow these rules for repairing Harmony Cells.
1. Never parallel or series non-identical manufactures part numbers (or Siemens LD A MDIT Numbers) for IGBTs or Electrolytic Capacitors in the same power cell.
2. Never substitute a non-specified CCB/GCB/SMPS board (or any specified component or subassembly) without formal approval from the Product Development Group.
3. Never change an input power fuse(s) without first determining the root cause for the fuse operation. Fuses are not designed to protect components in the Power cell against overload. If a fuse(s) is open, there is
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