





SINAMICS PERFECT HARMONY GH180 air-cooled variable frequency drives Workhorses for the harshest offshore oil and gas production conditions
siemens.com/drives
Powerful workhorses proven in offshore oil
and gas production applications worldwide
SINAMICS PERFECT HARMONY GH180 air-cooled drives
For years, the world’s biggest names in offshore oil
production have deployed and now rely on SINAMICS
PERFECT HARMONY GH180 air-cooled medium-voltage
drives across a wide range of pump and compressor applications. These powerful workhorses continually perform,
on both fixed and floating platforms, in the most adverse
environmental conditions.
The end result has been substantial cost savings in
energy, maintenance and other areas that have lowered
operating costs. Oil producers utilizing these drives have
gained much more precise control that has increased their
production efficiencies. Simultaneously, they’ve been able
to count on exceptional reliability through advanced cell
bypass.
Here are some examples of the demanding applications in
which the SINAMICS PERFECT HARMONY GH180 air-cooled
medium-voltage drives can operate:
• Electric Submersible Pumps (ESPs) in downhole oil
extraction and subsea boosting system applications
• Centrifugal pumps in subsea compression, boosting system, separation and injection and well stimulation, as
well as export pumping and compression applications
• Multi-Phase Pumps (MPPs), both twin screw and
helico-axial types, for downhole extraction and
subsea boosting system applications
In addition, SINAMICS PERFECT HARMONY GH180 aircooled medium-voltage drives can efficiently, precisely
and reliably operate a myriad of compressors used in
offshore oil and gas production:
• Rotary compressors for discharge pressure up to
approx. 25 bar
• Reciprocating compressors for wide-ranging pressures
and capacities
• Centrifugal compressors with multiple impellers
• Axial compressors and counter-axial rotating models
for high-volume applications
Today, our offshore oil production customers have
deployed more than 130 SINAMICS PERFECT HARMONY
GH180 air-cooled medium-voltage drives operating on
their floating platforms off the coasts of Brazil, Australia,
and the North Sea.
2
Perfect drive solutions for offshore
oil and gas fixed and floating platforms
Few industrial operating environments are as hostile
and unforgiving as offshore oil and gas production.
Foul weather. High seas. Relentless, penetrating corrosion. Limited supply lines. Space constraints.
All this is especially true for floating platforms, which
are also subject to the nonstop pitch and roll from the
surrounding seas. Extreme waves and ocean currents
cause significant lateral and vertical forces that on-board
machinery must be able to offset. In some cases, they also
have extremely long cable lengths between drives and
sea-floor motors that have special electrical requirements.
With decades of experience in engineering solutions to
these demanding conditions, Siemens is now producing
drives specially designed for the floating platforms that
have come to predominate offshore oil and gas production.
Our SINAMICS PERFECT HARMONY GH180 drives are
engineered and built to counter:
• The ocean’s penetrating salt air that’s extremely
corrosive to electrical components
• The extreme motion conditions that come with
operating in deep waters
• The challenges of long cable applications,
such as waterdepth and cable length
• The space constraints of platforms, requiring
equipment to have the most space-efficient
footprint possible
3
Compact. Energy-efficient.
Precise. Durable. Reliable.
SINAMICS PERFECT HARMONY GH180 air-cooled drives
Element integration and footprint savings
Additional savings accrue from the SINAMICS PERFECT
HARMONY GH180’s overall design integration that cuts
the number of functional elements by more than half.
This translates to less maintenance, fewer spare parts,
a smaller footprint and greater reliability.
Conventional VFDs have five functional elements –
harmonic filtering, power factor correction, insolation
transformer, power converter and a motor filter – while
the SINAMICS PERFECT HARMONY GH180 drive has just
an isolation transformer and a power converter. This
provides less components and less cabinet footprint saving valuable floor space on the floating platform.
Compliance with industry standards
In fact, the SINAMICS PERFECT HARMONY GH180 meets
the most stringent IEEE 519 1992 requirements for
current harmonic distortion without filter or harmonic
mitigation equipment.
Easy maintenance
When maintenance is needed, we designed the SINAMICS
PERFECT HARMONY GH180’s sea-hardened cabinets for
accessibility, so it can get done much easier and faster.
Designed for reliability
SINAMICS PERFECT HARMONY GH180 air-cooled mediumVariable Frequency Drives (VFDs) like the SINAMICS voltage drives are designed with a 20-year life expectancy.
PERFECT HARMONY GH180 air-cooled medium-voltage For our floating platform models, we’ve taken even more
drives offer a host of advantages over line-fed, fixed- additional steps to ensure their dependability and reliaspeed motors. Primary among them are: bility against harsh ocean conditions.
Energy savings
Because systems seldom need 100 percent power,
the variable frequency drive provides only the necessary
power to the motor. As demands increase or decrease,
the drive can respond with the precise power level
needed.
Other energy savings occur at motor start-up. Line-fed
motors “slam on” when they start, drawing up to six
times their full load amperage. The SINAMICS PERFECT
HARMONY GH180 drive employs a “soft start” approach
instead. While it gradually increases power to the motor,
it delivers full rated torque while the motor accelerates
to its required speed. Avoiding the “slam on” effect and
inrush of current helps to extend a motor’s lifespan.
4
5
Designed to drive motors even with
extra long output cables (over 40km).
This requirement is very common
in the Oil & Gas industry for top-side
converter installation.
• Energy efficiency of entire drive is greater than 96.5%,
with high efficiencies maintained for motor speeds as
low as 25% of maximum RPM
• Sustains 35% undervoltage conditions
with reduced torque
• Low torque ripple to minimize mechanical load stress
and increase equipment lifespan
• Advanced cell bypass and redundancy help achieve
high availability
• Built to offset extremes of pitch, roll, shock and
vibration typical of offshore marine environments
• Added hardening to withstand deeply penetrating,
highly corrosive sea air includes:
– Aluminum parts coated or anodized
– Anodized heat sinks
– Galvanized parts coated or replaced with stainless
steel parts
– Double vacuum pressure impregnation (VPI)
of the transformer
– Paint finish suitable for marine environment
or stainless steel enclosure
– Coated printed circuit boards
– Low-smoke, zero-halogen cables
– Space heaters
– Small compact footprint conserves space
• Scalable output voltage compensates for long
distances between drives and motors, sometimes
several kilometers
• Patented transformer technology provides flexible
input/output voltages, eliminates need for additional
components
• Full internal accessibility offers easy serviceability, with
converter, cooling and control subassemblies designed
for average repair times of less than 30 minutes
• Designed for easy maintenance
– Front access
– Front removable blowers
• Meets or exceeds all applicable standards:
IEC 61800-5-1 (safety); IEC 61800-3 (electromagnetic
radiation); IEEE 519-1992 (harmonics); IEC 60529
(IP 42 enclosure)
– Germanischer Lloyd (GL) VI–7–2 (Test requirements
for Electrical / Electronic Equipment and Systems)
– This standard specifically addresses environmental
conditions such as tilt, shock, and vibration
• Output sine filter available as an option for cable
lengths greater than 2km
Features and benefits
6
Advanced features, specially engineered
for the rigorous demands of offshore
oil and gas production
While offshore oil and gas platforms, both fixed and
floating, have embraced the use of VFDs over line-fed,
fixed-speed motors, extreme operating conditions
demand VFDs that are specially engineered to meet
the rigors of marine environments – like the SINAMICS
PERFECT HARMONY GH180 air-cooled drive.
For example, designed to meet motion requirements in
line with Germanischer Lloyd (GL) VI–7–2 (Test requirements for Electrical / Electronic Equipment and Systems).
This standard specifically addresses environmental conditions such as tilt, shock and vibration. Marine agency
certifications such as LR, ABS, DNV and BV are available
upon customer request.
The SINAMICS PERFECT HARMONY GH180 is designed to
drive motors mounted on the sea floor via electrical cables
that can be over 40 kilometers long. Small output sine
filters for cable lengths greater than two kilometers are
available to mitigate reflected voltage waves that are
created by the cable impedance.
Reliability and mechanical endurance are critical requirements for all industrial applications, but none more so
than in gas and oil production. Here, downtime is
measured in hundreds of thousands of dollars an hour.
The SINAMICS PERFECT HARMONY GH180 can withstand
failures that would overwhelm conventional drive systems. Its cell-based architecture provides an advanced
bypass feature which activates should a cell fail.
Depending on the process requirement and drive’s configuration, a cell fault could have minimal or no impact on
the process. As a result, the motor output power quality
remains within defined parameters.
In advance of a cell failure, however, we built into the
SINAMICS PERFECT HARMONY GH180 what we call the
Process Tolerant Protection Strategy (ProToPS). This
provides a hierarchical warning system that can warn
operators in time to evaluate a drive disturbance and
respond appropriately to avoid a system shutdown.
Drive trips and process interruptions only occur in extreme
circumstances.
SINAMICS PERFECT HARMONY
GH180 transformer secured to
meet the stringent requirements.
Low-smoke, zero-hallogen cable
and double VPI for corrosive
environment are included in
the transformer.
7
Protecting your investments in advanced drive
technology by keeping SINAMICS PERFECT
HARMONY GH180’s core topology intact
Siemens’ global presence and R&D investments ensure dedicated support and technology
advancements for decades to come
Introduced in 1994, the SINAMICS PERFECT HARMONY
GH180 drive continues to set the pace in the industry
for efficiency, reliability and an ever smaller footprint –
all key values for offshore oil and gas producers.
Today’s SINAMICS PERFECT HARMONY GH180 incorporates
technology advancements driven by experience gathered
from our worldwide installed base of more than 2.2 million kilowatts, backed by Siemens enormous R&D investments each year.
Unlike other drive manufacturers, we’ve made advances
to our drives while maintaining the SINAMICS PERFECT
HARMONY GH180’s core topology to protect our customers’ investments and ensure full product life-cycle support.
By keeping the same topology, our customers see a reduction in maintenance and spare parts as well as an increase
in quality and lower life-cycle costs.
Siemens has a global presence that can provide you with
direct sales, engineering and technical support anywhere
in the world. The stability of Siemens guarantees a highlevel of support and will allow us to earn your trust for
decades to come.
Product Line Characteristics
Input Voltage and Tolerance 2.3 to 13.8 kV, ±10%*
Input Frequency 50 or 60 Hz with ±5%
variation
Input Transformer Dry type
Copper windings
Forced air-cooling
Drive Rating 224 to 2,050 kW
Output Current Rating 40 to 260 A
Output Voltage Rating 2.3 to 5.3 kV
Output Frequency Rating 0.5 to 330 Hz, ±0.5%**
*Output power de-rating required for –5 to –10% voltage tolerances
**De-rating required for 168 to 330 Hz
Environmental Requirements
Condition Operation
Stationary sinusoidal vibration
• Displacement amplitude
• Acceleration amplitude
1.0 mm (2 to 9.4 Hz)
0.35 g (9.4 to 100 Hz)*
Angular motion, dynamic conditions
• Rotation around X/Y/Z axis (period) 22.5 degrees (10 sec)*
*Values shown are accelerated life test parameters per GL VI 7-2
Standard Drive
Includes Transformer, Cells, Controls and Blowers
Width 116.5 in – 2,952 mm
Height 222 in – 3,099 mm
Depth 47.5 in – 1,199 mm
Approximate Weight 16,000 lb – 7,257 kg
*Additional features may increase footprint and weight
Marine agency certifications are available from:
• American Bureau of Shipping (ABS)
• Bureau Veritas (BV)
• Det Norske Veritas (DNV)
• Lloyd’s Register (LR)
Siemens AG
Process Industries and Drives
Large Drives
P.O. Box 47 43
90025 Nürnberg
GERMANY
Find out more:
siemens.com/ids
Subject to change without prior notice
Article No.: PDLD-B10011-00-7600
Dispo 21503
WÜ/66747 WS 03150.5
Printed in Germany
© Siemens AG 2015
The information provided in this brochure contains
merely general descriptions or characteristics of
performance which in case of actual use do not
always apply as described or which may change as
a result of further development of the products.
An obligation to provide the respective characteristics shall only exist if expressly agreed in the
terms of contract.
All product designations may be trademarks
or product names of Siemens AG or supplier companies whose use by third parties for their own
purposes could violate the rights of the owners.
Follow us on:
twitter.com/siemensindustry
youtube.com/siemens
Experience how
Integrated Drive
Systems can boost
the competitiveness
of production plants
and entire companies
in every sector.
The advantages
of Integrated
Drive Systems
at a glance