Innomotics Converts! Medium Voltage Drives Perfect Harmony GH180 Water-Cooled

Innomotics Converts! Medium Voltage Drives Perfect Harmony GH180 Water-Cooled Extended protection space Extended protection space Logo buffer zone 2S 2S 2S Downtime is not an option. When you’re drilling on the well bottom with 10 feet to go, shutdowns are serious business. When your rig is anchored 20 miles offshore without a speck of land in sight, service calls aren’t simple. And when your pipeline has to pump 150,000 barrels a day to stay on schedule, uptime is everything. Operating conditions will never be perfect—but at least your drives can be. Innomotics Perfect Harmony fits any application The Perfect Harmony GH180 water-cooled variable frequency drive (VFD) draws on decades of experience to deliver the most reliable performance for the widest range of applications yet. Once available exclusively for the most demanding applications with the largest capital expenditures, now the Perfect Harmony GH180 drive can be paired with any application to provide optimal versatility, efficiency and process availability. Every element of a Perfect Harmony drive is engineered to maximize productivity and protect your process in a way that other drives can’t. Its modularity and 50+ patented technologies allow for a scalable solution that achieves 99.99% availability, which means greater productivity and a reduced total cost of ownership over the drive’s lifecycle. And now it can pack more power into a smaller footprint, resulting in a 20% smaller unit while reducing the total lifecycle cost. _ Highly reliable Provides fault tolerance via cell redundancy and Advanced Cell Bypass _ Energy-efficient Increases process control to improve throughput and reduce energy waste _ Easier to maintain Requires fewer repairs and spare parts, thanks to a simplified design _ More powerful Offers high-horsepower options (up to 34,000 HP and 11 kV) that fit more applications _ Ultra-compact Reduces space requirements by fitting into a 20% smaller footprint Perfect Harmony GH180 is: 2 Extended protection space The reliability behind the world’s #1 selling drive. Advanced cell bypass In less than a quarter of a second, the Perfect Harmony GH180 drive can bypass multiple failed cells to maintain a balanced output voltage. With one cell in bypass, the drive still produces sufficient voltage to allow the process to continue uninterrupted, and the quality of the voltage and the waveform remain virtually unchanged. Synchronous transfer Synchronous transfer is used to soft-start multiple motors in a series and efficiently transfer them across the line without over-stressing the power grid. This closed-transfer approach not only increases energy efficiency, but also helps protect motors and equipment from excessive torque transients. Process-tolerant Protection Strategy (ProToPS™) With a proven record of 99.99% process uptime, ProToPS™ protects your process from faulty sensors or data. Unlike typical systems that simply trip the drive and automatically shut down the system due to a malfunction, ProToPS™ offers a proactive control strategy for applications where failure avoidance is critical. Clean power input Perfect Harmony drives meet the most stringent IEEE 519 requirements for harmonic distortion. An integrated sinusoidal convertor eliminates the need for harmonic filters, power factor correction capacitors or extra bus capacity, and it protects other online equipment from harmonic disturbances. High-quality output No drive offers a higher-quality waveform output than Perfect Harmony VFDs. With up to 33 levels of output voltage, it accommodates any standard motor without requiring additional output or dv/dt filters, which can reduce efficiency and reliability. In addition, it helps extend motor life by providing the lowest peak voltage to the motor windings. 3 Extended protection space Efficiency _ Typical power converter: 99% _ Typical total drive system: 97% Input Transformer _ Copper windings, water-cooled Line Supply Connection _ Input voltage and voltage tolerance: 2.3 to 13.8 kV, ±10% _ Input frequency: 50 or 60 Hz, ±5% _ Input power factor: ≥ 0.95 above 10% load Motor-Side Inverter _ Multilevel drive PWM topology _ IGBT power modules Motor Control _ Induction motors _ Synchronous motors _ Permanent magnet motors _ Wound rotor motors Technical data at a glance. Perfect Harmony GH180 Water-Cooled Drive Output dv/dt _ 1,000 V/µs Output Torque _ Rated torque (2Q) available from 10 to 167 Hz Control _ Open or closed loop Vector Control Input Current Harmonics _ ≤ 5% TDD (total demand distortion) _ Meets or exceeds IEEE 519 Ride-Through _ Minimum of five cycles after loss of input MV without tripping Regenerative Operation _ Regenerative breaking is an option _ Output Frequency and Drift _ 0.5 to 330 Hz, ± 0.5% Output Voltage Harmonics (THDi) _ 2.0 to 2.5% 4 Extended protection space Fully integrated solutions. Based on the world’s most comprehensive range of drive products, Innomotics Integrated Drive Systems (IDS) address the increasingly complex challenges of drive technology by providing a single source for your entire drive system—drive, motor, gearbox and couplings. The integrated design not only simplifies specification, purchase, implementation, operation and maintenance, but also increases your drive system’s overall reliability with integrated design efficiencies. Each component is engineered for optimal compatibility and performance, and upon delivery the Integrated Drive System is installed directly onto the equipment—saving you a significant amount of time in project startup. Every aspect of IDS is designed to your specifications, including custom service contracts and extended warranty options that reinforce the lifetime reliability of your system. Advantages of an Integrated Drive System: Reliability _ Improved operating times _ Faster supply of new and replacement components _ Condition monitoring _ CAPEX security Productivity _ Higher throughput _ Reduced engineering effort _ High degree of flexibility _ Shorter time to market Efficiency _ More energy-efficient _ Simplified maintenance _ Better environmental protection 5 Extended protection space Same technology. Smaller size. Bigger isn’t always better Today’s increasingly demanding applications require drives to be squeezed into ever-smaller sites. Whether you’re mining on a mountainside or deepwater drilling, space is a constant concern. And with high real estate costs, most manufacturers can’t afford to waste a single inch of real estate—nor a single minute of production time. To support critical applications in out-of-the-way places, Innomotics redesigned its Perfect Harmony GH180 VFDs to be 20% more compact. The new stream-lined design offers the same proven reliability and performance as before, but within a smaller footprint that makes it even more versatile and cost-efficient. High value, low complexity To shrink the size of its Perfect Harmony GH180 drives, Innomotics simplified the system so that it’s composed solely of a transformer cabinet, cell cabinet and cooling cabinet. There’s less programming needed, and fewer components with fewer connections means maintenance time is minimized, too. Reliability is improved by reducing the number of threaded fittings on water-cooled VFDs and replacing long hoses with stainless steel pipe. Every aspect of the drive is optimized to fit small spaces while remaining compatible with—and delivering superior reliability to—virtually every application. 6 Extended protection space Smaller size means smaller costs In addition to saving valuable square footage, the new compact Perfect Harmony GH180 drives also help reduce your total cost of ownership. The size of the drive determines both the size of its enclosure and the power required to keep it cool. With a smaller enclosure, you spend less on cooling power. In many cases, Innomotics also provides manufacturers with an Electrical Equipment House (E-House), a plug-and-play power supply solution with a fully integrated VFD. Reducing the size of the VFD automatically reduces the size of the E-House as well. No drive is more trusted The Perfect Harmony GH180 drive has more than 20 years of innovation. With each advancement, it continues to evolve in ways that bring increased reliability to critical processes. From kiln lines and vertical ball mills to mud pumps and extruders, the vast majority of applications can be paired or retrofit with a Perfect Harmony GH180 drive to optimize process improvement. It’s the No. 1 selling drive in the world— with more than 21,000 drives sold— because it’s the most trusted. Perfect Harmony GH180 Water-Cooled VFD Features New Footprint 305 - 450" L Drive Ambient 5 - 50º C Output Voltage Rating Up to 11 kV Output Current Rating Up to 1375 A HP Rating Up to 34,000 HP Customer Inlet Water 0 - 40º C Glycol Up to 60% Advanced Cooling System Optional External W-W HEX Optional External W-A HEX Single-loop configuration Redundant Pump Optional Redundant W-W HEX Optional ProToPS™ Optional Closed-loop Vector Control Optional Perfect Harmony GH180 Water-Cooled VFD Applications Variable Torque Applications: Fans, Pumps, Compressors ✓ Constant Torque Applications: Pumps and Compressors, Extruders and Pelletizers ✓ Parallel Drives (Master-Slave Configuration) ✓ High Starting Torque ✓ High-speed Applications ✓ Applications that Require Braking ✓ Optional Test Stand ✓ High Availability/ Critical Application Requirements ✓ High Starting Torque Using Closed-Loop Vector Control ✓ High Ambient Environment > 40°C ✓ 7 Extended protection space Same topology, new possibilities In an industry where downtime is measured in hundreds of thousands of dollars an hour, reliability is essential. That’s why, for years, the oil and gas industry has relied on Perfect Harmony medium voltage VFDs. The drive’s innovative cell-based topology protects against failures that would overwhelm conventional drive systems. Each 750 V cell includes Advanced Cell Bypass technology to help prevent interruptions in the unlikely event of a cell fault. And because the low-voltage cells are linked in series, the drive can be scaled to fit a wide range of voltage and output power needs. Now that range has broadened further—up to 34,000 HP and 11 kV output voltage. More critical applications than ever before can benefit from the superior reliability, availability and energy-efficiency offered by Perfect Harmony technology. Streamlined for greater savings To increase the drive’s power without growing its footprint, the entire system was streamlined. Nothing has changed within the cell topology itself; the enhanced power capabilities come from an expanded 24-cell configuration and an integral water-cooled transformer that optimizes system efficiency. The Advanced Coolant System cools each power cell by routing water through heat sinks, and an additional waterto-air heat exchanger on top of the cabinet helps further regulate temperature. This allows for greater power output without greater HVAC requirements. Coolant levels can even be monitored remotely, and should the primary pump fail, a redundant pump ensures continuous circulation. The result is a compact, cool-running drive, the cooling cabinet that has a maximum width of 60" (and spans only 48" wide in it's smallest configuration). In addition, it is a reduction in life cycle costs. There are fewer components and connections to maintain, which means there are fewer spare parts required. Reduced arc-fault risk Every Perfect Harmony GH180 water-cooled drive includes the Arc Detection System as a standard feature. The distributed inverter section consists of power cells equipped with arc-detection sensors and the control to communicate with the drive system. This communication is supported by advanced protocol software. In the rare event of cell arcing, the advanced protocol will initiate the shutdown of the inverter within 20microsec. The drive control will issue a trip signal to an external breaker. The distributed power structure of the Perfect Harmony topology results in significantly reduced fault energy in the inverter section as compared to other available technologies. More power for more applications The Perfect Harmony GH180 VFD is the world’s most trusted drive because when reliability matters most, it delivers. Rather than merely meeting the industry’s baseline, the Perfect Harmony GH180 drive raises the bar with its integral arc-fault protection, Advanced Cooling System and streamlined design. And now its newly increased power capabilities and smaller size make it available to an even greater number of critical applications—further enhancing reliability and energy efficiency throughout the oil and gas industry. Maximum reliability. Minimal size. Redundant Pumps Integral Water to Water Heat Exchanger 8 Extended protection space When uptime is everything, everything has to be perfect. Delivering reliability to the nuclear industry Nuclear plants have traditionally used motor-generator (MG) sets to drive their reactor circulating pumps, a method of control that is difficult and imprecise. In 2000, the nuclear power industry turned to Innomotics for a more reliable solution, and six Perfect Harmony VFDs were installed at the Browns Ferry Nuclear Plant. The drives were able to predictably and accurately control the nuclear plant’s circulating pump speed to within 1 rpm of the desired speed command, allowing the plant to operate closer to the reactor’s allowed thermal power limit and generate additional electricity. At full load and full speed, Innomotics VFDs achieve 97% efficiency. By improving energy efficiency and enabling power plants to generate additional electricity, VFDs deliver a significant return on investment. Even more importantly, they feature Advanced Cell Bypass, which ensures continuous operation even in the event of a power cell failure. This level of reliability is essential for the nuclear power industry. Any variable frequency drive wil improve control over your process, but only Perfect Harmony GH180 drives will optimize the control you have. With 50+ patented technologies proven to increase reliability and reduce energy consumption, the Perfect Harmony GH180 water-cooled VFD is designed to fit more applications, more spaces and more budgets. 9 Extended protection space Inspire IQ – our holistic solution and service to lloT for drive systems Inspire IQ is an integral component of Innomotics drives. Innomotics drives are equipped with a connectivity module (Industrial Edge Device) so that they can be easily integrated into our digital, cloud-based solution. Condition data such as drive information, historic logs, parameters and fault logs are evaluated, processed and sent to our cloud for analysis. In addition to that, it can be analyzed with our digital platform Inspire IQ Suite. With Inspire IQ Suite, users can track and visualize various drive system conditions, show trends, error messages and generate reports. Smart Products Digital Platform Services Inspire IQ Serenity, Security, Inspire IQ Trust every choice. Smart Products Digital Platform Services Inspire IQ The goal of Inspire IQ is to: _ Boost your productivity _ Reduce service and maintenance costs _ Increase availability _ Shorten unplanned downtimes Inspire IQ – the holistic solution and service to IIoT for your drive system 10 Extended protection space Perfect Harmony GH180 water-cooled drive specifications Dimensions2 No. of Cells Motor Voltage Shaft Output3 Motor Current3 Width Height Depth Width Height Depth Order No. (MLFB)1 kV Hp kW A in in in mm mm mm 9 3.3 4000 2984 623 305 115 70 7747 2921 1778 6SR327()-0D44-0()()0 9 3.3 6000 4476 935 6SR327()-0D46-0()()0 9 3.3 8000 5968 1246 6SR327()-0C48-0()()0 9 3.3 8500 6341 1324 6SR327()-0E48-5()()0 9 4.16 4000 2984 494 6SR327()-0D44-0()()0 9 4.16 6000 4476 742 6SR327()-0D46-0()()0 9 4.16 8000 5968 989 6SR327()-0C48-0()()0 9 4.16 10000 7460 1236 6SR327()-0C52-0()()0 9 4.16 11000 8206 1359 6SR327()-0E52-2()()0 12 4.8 4000 2984 428 331 115 70 8359 2921 1778 6SR327()-1D44-0()()0 12 4.8 6000 4476 643 6SR327()-1D46-0()()0 12 4.8 8000 5968 857 6SR327()-1D48-0()()0 12 4.8 10000 7460 1071 6SR327()-1C52-0()()0 12 4.8 12000 8952 1285 6SR327()-1E52-4()()0 15 6.6 6000 4476 467 356 115 70 9043 2921 1778 6SR327()-2D46-0()()0 15 6.6 8000 5968 623 6SR327()-2D48-0()()0 15 6.6 10000 7460 779 6SR327()-2D52-0()()0 15 6.6 12000 8952 935 6SR327()-2D52-4()()0 15 6.6 14000 10444 1091 6SR327()-2C52-8()()0 15 6.6 16000 11936 1246 6SR327()-2C53-0()()0 15 6.6 18000 13428 1402 6SR327()-2E53-6()()0 15 6.9 8000 5968 596 6SR327()-2D48-0()()0 15 6.9 10000 7460 745 6SR327()-2D52-0()()0 15 6.9 12000 8952 894 6SR327()-2D52-4()()0 15 6.9 14000 10444 1043 6SR327()-2C52-8()()0 15 6.9 18000 13428 1341 6SR327()-2E53-6()()0 18 7.2 8000 5968 571 382 115 70 9690 2921 1778 6SR327()-3D48-0()()0 18 7.2 12000 8952 857 6SR327()-3D52-4()()0 18 7.2 14000 10444 1000 386 125 76 9536 3175 1930 6SR327()-3D52-8()()0 18 7.2 16000 11936 1142 394 140 84 9995 3556 2134 6SR327()-3C53-2()()0 18 7.2 18000 13428 1285 6SR327()-3E53-6()()0 24 10 10000 7460 514 437 125 76 11100 3175 1931 6SR327()-5D52-0()()0 24 10 15000 11190 771 445 140 84 11303 3556 2134 6SR327()-5D53-0()()0 24 10 20000 14920 1028 450 154 90 11430 3912 2286 6SR327()-5C54-0()()0 24 10 25000 18650 1285 6SR327()-5E55-0()()0 24 10 30000 22380 1332 6SR327()-5E56-0()()0 24 11 15000 11190 701 445 140 84 11303 3556 2134 6SR327()-5D53-0()()0 24 11 20000 14920 935 450 154 90 11430 3912 2286 6SR327()-5C54-0()()0 24 11 25000 18650 1168 6SR327()-5E55-0()()0 24 11 30000 22380 1211 6SR327()-5E56-0()()0 24 11 34000 25364 1372 6SR327()-5E56-8()()0 1) Brackets denote additional digits to be determined based on order details 2) Certain options will change drive dimensions 3) The specifications for typcial motor current and the shaft power are approximate values only, these have been calculated for operation with induction motors and a typcial power factor cos ϕ of 88% and motor efficiency of 95.2%, power above 25,000 HP is calculated for synchronous motor with a typcial power factor cos ϕ of 100% and motor efficiency of 97%. 11 Extended protection space Legal Manufacturer Innomotics LLC 100 Technology Drive Alpharetta, GA 30005 United States of America Telephone: 1-877-466-8427 (1-877-IMOTICS) www.portal.innomotics.com Order No. IN-MVD-BR-103-0424 © 2024, Innomotics LLC In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Innomotics’ products and solutions constitute one element of such a concept. Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place. Innomotics’ products and solutions undergo continuous development and updates, which adherence to are required to ensure the optimal security of the product and services.  For more information and updates, please visit :  www.innomotics.com/cybersecurity. This document contains a general description of available technical options only, and its effectiveness will be subject to specific variables including field conditions and project parameters. innomotics does not make representations, warranties, or assurances as to the accuracy or completeness of the content contained herein. Innomotics reserves the right to modify the technology and product specifications in its sole discretion without advance notice. The Siemens Businesses Large Drives Applications and Low Voltage Motors have been transferred to Innomotics. The brand change from Siemens to Innomotics is ongoing. Siemens’ or Innomotics’ legal information, trademarks or logos contained in product related documents do not necessarily represent the actual branding used for the products. Any technical product information remains valid independently of the brand. Orders received as of August 1, 2024, will be confirmed exclusively with the product mark “Innomotics” regarding the concerned products and services. Independent of the order date, all ordered products or services with delivery dates from April 1, 2025, will be delivered with the product mark “Innomotics”. Extended protection space Extended protection space 2S 2S 2S Recommendation: max. 60%