A1A091705, A1A091706, A1A091707, A1A091708, A1A091709, A1A091710, A1A091711, A1A091712, A1A091713, A1A091714
A1A091705, A1A091706, A1A091707, A1A091708, A1A091709, A1A091710, A1A091711, A1A091712, A1A091713, A1A091714
GenIV Installation, Commissioning, and Maintenance Manual Maintenance
Table 4-1: GenIV Spare Parts (for Drives less than or equal to 140A Output, 4160V Output)
Spare Part | Item Part Number | ||||
Power Cell* | 40A Cell 10000424.040 | 70A Cell 10000424.070 | 100A Cell 10000424.100 | 140A Cell 10000424.140 | |
Cell CCB Fuse | 1000V, 1A Fuse A1A092604 | ||||
Cell Input Fuses | Refer to chart in Section | ||||
Transformer Air Filters | Door Filter A1A11006180.01 | ||||
Cell Air Filters | Door Filter A1A11006180.00 | ||||
NXG | SBC & Keypad Adapter A1A10000623.000M | System I/O Board A1A10000423.00 | BGA Modulator A1A10000350.00M |
I/O Breakout Board | 120V I/O A5E01649325 |
Signal Control Board A1A10000403.01 | NXGII Power Supply A1A14000461.00 | Keypad A1A460A68.23 | 24V I/O A5E01649374 | ||
Blower Fuses | 8A, 600V AJT A1A089149 | ||||
Control Transformer Fuse | Secondary 6A, 600V A1A081099 | ||||
Control Transformer Fuse | Primary 3A, 600V A1A080752 (480V) | Primary 3.5A, 600V A1A089205 (400V) | |||
Fiber Optic | Fiber Optic Link, 2.9M A1A10000614.00 | ||||
Blower | EC Blower A1A098200 (EBM) | ||||
Cell Bypass | Bypass Contactor A1A10000539.00 | Fuse 2A 1200V A1A089592 | PCA Bypass Control A1A3636601.01M | Power Supply A1A10000484.00 | |
Communication Network | Profibus DP A1A252241.155 | Devicenet Profile12 A1A252241.156 |
Modbus Ethernet A1A252241.157 |
Control Net A1A252241.158 | |
Modbus + A1A252241.159 | Modbus A1A252241.160 | ||||
GenIV Cell Lifter A1A163496.08 | |||||
Maintenance GenIV Installation, Commissioning, and Maintenance Manual
Table 4-2: GenIV Spare Parts (for Drives greater than 140A Output, 4160V Output)
Spare Part | Item Part Number | ||||
Power Cell* | 200A Cell A1A10000424.200 | 260A Cell 10000424.260 | |||
Cell CCB Fuse | 1000V, 1A Fuse A1A092604 | ||||
Cell Input Fuses |
Refer to Table 4-4 | ||||
Transformer Air Filters |
Door Filter (4160V) A1A11006181.01 | ||||
Cell Air Filters | Door Filter A1A11006181.00 | ||||
NXG | SBC & Keypad Adapter A1A10000623.000M |
System I/O Board A1A10000423.00M | BGA Modulator A1A10000350.00 M |
I/O Breakout Board |
120V I/O A5E01649325 |
Signal Control Board A1A10000403.01M | NXGII Power Supply A1A14000461.00M | Keypad A1A460A26.23 | 24V I/O A5E01649374 | ||
Communications Board A1A363818.00M | |||||
Blower Fuses | 8A, 600V AJT A1A089149 | ||||
Control Transformer Secondary Fuse | 6A, 600V A1A081099 | ||||
Control Transformer Fuse |
480V Primary | 3A, 600V, A1A080752 |
400V Primary | 3.5A, 600V A1A089205 | |
Fiber Optic | Fiber Optic Link, 3.4m A5E01437712 | ||||
Blower | EC Blower A1A0100118 | ||||
Cell Bypass | Bypass Contactor Assembly A1A10000539.00 | Fuse 2A 1200V A1A089592 | Bypass Control PCA A1A363662.01M | Power Supply A1A10000484.00 | |
GenIV Installation, Commissioning, and Maintenance Manual Maintenance
Spare Part | Item Part Number | ||||
Communication Network | Profibus DP A1A252241.155 | Devicenet Profile12 A1A252241.156 |
Modbus Ethernet A1A252241.157 |
Control Net A1A252241.158 | |
Modbus + A1A252241.159 | Modbus A1A252241.160 | ||||
Hall Effect | 500A HECT A1A089836 | ||||
Input CT | CT 50:5 A1A091705 | CT 75:5 A1A091706 | CT 100:5 A1A091707 | CT 150:5 A1A091708 | CT 200:5 A1A091709 |
CT 250:5 A1A091710 | CT 300:5 A1A091711 | CT 400:5 A1A091712 | CT 500:5 A1A091713 | CT 600:5 A1A091714 | |
Input Attenuator | 2.4 kV A1A164877.00 | 3.0kV A1A164877.01 | 3.3kV A1A164877.02 | 4.16kV A1A164877.03 | |
4.8 kV A1A164877.04 | 6.0 kV A1A164877.05 | 6.6 kV A1A164877.06 | 6.9 kV A1A164877.07 | ||
7.2 kV A1A164877.08 | 8.4 kV A1A164877.09 | 10.0 kV A1A164877.10 | 11.0 kV A1A164877.11 | ||
12.0 kV A1A164877.12 | 12.5 kV A1A164877.13 | 13.2 kV A1A164877.14 | 13.8 kV A1A164877.15 | ||
Output Attenuator | 4160V A1A164877.03 | ||||
Cell Lifter | GenIV Cell Lifter A1A163496.08 | ||||
Maintenance GenIV Installation, Commissioning, and Maintenance Manual
Table 4-3: GenIV Spare Parts (for Drives greater than 140A Output, 6600V Output
Spare Part | Item Part Number | |||||
Power Cell* | 40A Cell A1A10000424.040 | 70A Cell A1A10000424.070 | 100A Cell 10000424.100 | 140A Cell 10000424.140 | 200A Cell 10000424.200 | 260A Cell 10000424.260 |
Cell CCB Fuse | 1000V, 1A Fuse A1A092604 | |||||
Cell Input Fuses | Refer to Table 4-4 | |||||
Transformer Air Filters | Door Filter A5E01679467 | |||||
Cell Air Filters | Door Filter (6600V) A5E01679468 | |||||
NXGII Control |
SBC & Keypad Adapter A1A10000623.000M |
System I/O Board A1A10000423.00M | BGA Modulator A1A10000350.00 M |
I/O Breakout Board |
120V I/O A5E01649325 | |
Signal Control Board A1A10000403.01M | Power Supply A1A14000461.00 | Keypad A1A460A26.23 | 24V I/O A5E01649374 | |||
Communications Board A1A363818.00M | Fiber-Optic Link Board (FOLB) A1A461D85.00M | |||||
Blower Fuses | 8A, 600V AJT A1A089149 | OR | 10A, AJT A1A089150 | |||
Blower Circuit Breakers (Optional) | 3P, 10A, 600V A5E01459444 | |||||
Control Transformer Secondary Fuse | 6A, 600V A1A081099 | |||||
Control Transformer Fuse |
480V Primary | 3A, 600V A1A080752 |
400V Primary | 3.5A, 600V A1A089205 | ||
Control Transformer Primary Circuit Breaker (Optional) |
2P, 3A,480V A1A0101400 | |||||
Fiber Optic | Fiber Optic Link, 10m A1A085868 | |||||
Blower | 60” Transformer Cabinet | EC Blower A1A098200 | Cell Section & 80” Transformer Cabinet | EC Blower A1A0100118 | ||
Cell Bypass | Bypass Contactor A1A260934.00 | Fuse 2A 1200V A1A089592 | Bypass Control PCA A1A363662.01M | Bypass Power Supply A1A10000484.00 | ||
Communication Network | Profibus DP A1A252241.155 | Devicenet Profile12 A1A252241.156 |
Modbus Ethernet A1A252241.157 |
Control Net A1A252241.158 | ||
Modbus + A1A252241.159 | Modbus A1A252241.160 | |||||
GenIV Installation, Commissioning, and Maintenance Manual Maintenance
Spare Part | Item Part Number | |||||
Hall Effect | 200A, HECT A1A089834 | 500A, HECT A1A089836 | ||||
Input CT | CT 50:5 A1A091705 | CT 75:5 A1A091706 | CT 100:5 A1A091707 | CT 150:5 A1A091708 | CT 200:5 A1A091709 | |
CT 250:5 A1A091710 | CT 300:5 A1A091711 | CT 400:5 A1A091712 | CT 500:5 A1A091713 | CT 600:5 A1A091714 | ||
Input Attenuator | 2.4 kV A1A164877.00 | 3.0kV A1A164877.01 | 3.3kV A1A164877.02 | 4.16kV A1A164877.03 | ||
4.8 kV A1A164877.04 | 6.0 kV A1A164877.05 | 6.6 kV A1A164877.06 | 6.9 kV A1A164877.07 | |||
7.2 kV A1A164877.08 | 8.4 kV A1A164877.09 | 10.0 kV A1A164877.10 | 11.0 kV A1A164877.11 | |||
12.0 kV A1A164877.12 | 12.5 kV A1A164877.13 | 13.2 kV A1A164877.14 | 13.8 kV A1A164877.15 | |||
Output Attenuator | 6600V A1A168477.06 | |||||
Cell Lifter | GenIV Cell Lifter A1A163496.08 | |||||
* Customer may request IGBTs, diode rectifiers, and Cell Control Boards rather than a complete spare cell. Contact Siemens for further information regarding individual cell P/Ns.
Note: Unless notified differently by Siemens, ALWAYS replace components with the same P/N and revision level. |
4.4 Basic Rules for Repairing Harmony Cells
Cell failures or component failures should be reported to both the Quality Group and Product Development at Siemens.
Always refer to the latest BOM and Assembly Drawings for approved component Part Numbers and procedures when repairing any cell. Failure to use components other than those listed in the BOM may result in poor cell performance or further failures.
Warning! It is imperative to follow these rules for repairing Harmony Cells. |
1. Never parallel or series non-identical manufactures part numbers (or Siemens LD A MDIT Numbers) for IGBTs or Electrolytic Capacitors in the same power cell.
2. Never substitute a non-specified CCB/GCB/SMPS board (or any specified component or subassembly) without formal approval from the Product Development Group.
3. Never change an input power fuse(s) without first determining the root cause for the fuse operation. Fuses are not designed to protect components in the Power cell against overload. If a fuse(s) is open, there is
Maintenance GenIV Installation, Commissioning, and Maintenance Manual
usually a component failure within the cell. Re-application of rated power may cause catastrophic damage. Always inspect the related transformer winding and cell before replacing fuses.
Note: In cases where the latest BOM specifies obsolete components and the substitution of an alternative is not available, contact the Siemens LD A Product Development Group for assistance. In such events, Product Development may suggest alternative components, only after sufficient technical review and verification. |
Refer to Table 4-4 to view which fuses are approved for GenIV use:
Table 4-4: Power Cell Fuses
Power Cell | Rating Volts, Cell Amps Siemens P/N | |||||
040 | 070 | 100 | 140 | 200 | 260 | |
Bussman | 1000V,100A A1A099725 | 1000,160A A1A099726 | 1000V, 200A A1A099727 | 1000V, 250A P/N 099728 | 1250V, 450A A1A0100500 | 1100V, 500A A1A0100503 |
Ferraz | 1000V,100A A1A099717 | 1000,160A A1A099718 | 1000V, 200A A1A099719 | 1000V, 250A P/N 099720 | 1300V, 450A A1A0100502 | 1200V, 500A A1A0100505 |
Siba | 1000V,125A A1A099721 | 1000,200A A1A099722 | 1000V, 225A A1A099723 | 1000V, 280A P/N 099724 | 1250V, 450A A1A0100501 | 1100V, 500A A1A0100504 |
4.4.1 How To Remove Harmony Power Cells
To Remove the Power Cell:
1. Power down the GenIV System, following the standard shut-down procedure shown in Section 1.4.
2. Open the doors to access the power cells.
3. Make sure that the DC bus LED (labeled “Charge LED” - see Section 1.4), located on the Cell Control Board (CCB), is off. Then wait an extra minute before proceeding.
4. Remove the fiber optic from the CCB as shown below.
5. Grab the two locking latches and pull down to a horizontal position to release the power cell.
Note: When the latches are pulled down to a horizontal position, the power cell will move forward approximately 1/2 inch. |
GenIV Installation, Commissioning, and Maintenance Manual Maintenance
4
Maintenance GenIV Installation, Commissioning, and Maintenance Manual
6. Still holding onto the latches, pull the power cell approximately one-third of the way out of its slot as shown next. Do not lift up or pull down on the cell, but rather let it slide on the polyethylene-coated mounting rails:
4
7. Using the Siemens cell lifter (Siemens P/N A1A163496.08)out of its slot and onto the lifter, as shown below:
Note: It is good practice to not run the system with one of the cells removed. |
4.4.3 How to Install Harmony Power Cells
To Install the Power Cell:
1. Using the Siemens cell lifter (P/N A1A163496.08), line up the power cell with its slot.
2. Push the cell into its slot. Do not lift up on the cell, but instead let it slide in on the polyethylene-coated mounting rails.
3. Make make sure that the cell latches are above the ledge of the cell rail, and align the locking latches with the corresponding rail notches, as shown below:
Maintenance GenIV Installation, Commissioning, and Maintenance Manual
4. Push up on the latches until they are vertical:
4
5. Reinstall the Fiber Optic:
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