A5E32100313 Siemens GH180 GH180 24VDC User I/O Board, A5E41987327, A5E36881503
A5E32100313 Siemens GH180 GH180 24VDC User I/O Board, A5E41987327, A5E36881503
Versatility
The proven technology of the Robicon
Perfect Harmony drive meets the needs
of customers in many industries, from
water treatment to energy production to
chemical processing. Siemens is the only
industrial power controls manufacturer
to offer this level of system versatility
to its customers.
And when it comes to retrofits, the Perfect
Harmony upholds its reputation as the
world’s most versatile medium voltage
drive. The Perfect Harmony is compatible
with existing motor systems, regardless
of age, brand or voltage/frequency – even
synchronous motors.
You can be sure that the Perfect Harmony
is compatible with your power system as it
meets the most stringent IEEE 519 1992
requirements for voltage and current
harmonic distortion
The Perfect Harmony can accept many
different input voltages and can provide
motor output voltages up to 13,800
volts, putting it in a class by itself.
Efficiency
The integrated Perfect Harmony
maximizes efficiency in a number of
critical areas.Integration helps provide
quick and reliable start-ups, a smaller
footprint and allows for the addition
of power conversion redundancy. It
all adds up to a smaller, more efficient
and reliable system.
System Performance
The Perfect Harmony exceeds .95 power factor at normal operating speeds without
external power-factor correction capacitors. It also provides more than 98 percent
VFD efficiency and 97 to 96.5 percent total drive system efficiency.
VFD
Efficiency (%)
Total Drive System
Efficiency (%)
(VFD &
Transformer)
Load (%) Power Factor
25 97.0 - 96.5 .96 97.5 - 93.4 50 97.2 - 96.8 .96 98.0 - 95.0 75 97.2 - 96.8 .96 98.5 - 97.5 100 97.0 - 96.5 .95 98.6 - 98.0
Efficiency and power factor values are based on centrifugal load characteristics
for torque and speed.
Clean Power Input
The Robicon Perfect Harmony drive meets the most stringent harmonic requirements for voltage
and current distortion.
• Protects other on-line equipment from harmonic disturbance (computers, telephones, lighting ballast)
• Prevents “cross-talk” with other sensitive control and variable frequency drives
• Avoids costly harmonic filters and associated resonance problems
Harmonic Comparison of Typical 1,000 HP
12-Pulse PWM Inverter vs. Perfect Harmony Series
1,100KVA, 5.75% Impedance Source
18 Pulse, Multi-level PWM
Source Current
Source Voltage
18 Pulse, Multi-level PWM
Source Current u u
Source Voltage o V e
SCR Converter CSI
without Power Factor
Correction Capacitors
Robicon Perfect Harmony
10 20 30 40 50 60 70 80 90 100
50
55
60
65
70
75
80
85
90
95
100
Percent Speed
Total power factor includes distortion and displacement power factor.
CSI PWM or LCI
Perfect Harmony
10 20 30 40 50 60 70 80 90 100
80
82
84
86
88
90
92
94
96
98
100
Percent Load
System efficiency includes isolation transformer, harmonic filter,
power factor correction and drive.
Unfiltered, 12-Pulse Input Diode Rectifier
Source Current
Source Voltage S e t
Unfiltered, 12-Pulse Input Diode Rectifier
Source Current u C n
Perfect Harmony Series Waveform
less than 3% total voltage distortion
less than 5% total current distortion
Meets IEEE 519-1992 at the input to the isolation transformer
12-Pulse Harmonic Waveform
5.9% total voltage distortion
8.8% total current distortion
Measured Power Factor
Typical System Efficiency
Robicon “Perfect Harmony” Series vs. CSI PWM or LCI
CR Converter CSI
without Power Factor
Correction Capacitors
Robicon Perfect Harmony
10 20 30 40 50 60 70 80 90 100
50
55
60
65
70
75
80
85
90
95
100
Percent Speed
Total power factor includes distortion and displacement power factor.
CSI PWM or LCI
Perfect Harmony
10 20 30 40 50 60 70 80 90 100
80
82
84
86
88
90
92
94
96
98
100
Percent Load
System efficiency includes isolation transformer, harmonic filter,
power factor correction and drive.
Power Quality Output
• No common mode motor insulation stress
– Perfect Harmony includes an isolation transformer integral in common mode dissipation
– Motor does not require 10 to 13 kV insulation
• Drive is compatible with both new and existing 1.0 service factor induction or synchronous motors from any manufacturer
without any special design considerations
• No significant VFD induced torques pulsations – even at low speeds
• No need for expensive flexible couplings
• No additional VFD induced motor heating
• No cable length restrictions
• Allows standard motor insulation – decreasing the motor insulation requirements to less than an across-the-line start motor
Perfect Harmony
Output Waveforms at 100% Speed
Perfect Harmony
Output Waveforms at 50% Speed
Multi-Level, Pulse-Width Modulated,
Output-Voltage Waveform
| Spare Part | Item | Part Number | Description | MLFB | OLD PN | |
| NXG pro DCR | NXGpro DCR 12 Cell | A5E33032452 | GH180 NXGpro controller 12 cell | 6SR0960-0CC12-0AD0 | ||
| NXGpro DCR 15 Cell | A5E37764609 | GH180 NXGpro controller 15 cell | 6SR0960-0CC15-0AD0 | |||
| NXGpro DCR 18 Cell | A5E33032455 | GH180 NXGpro controller 18 cell | 6SR0960-0CC18-0AD0 | |||
| NXGpro DCR 21 Cell | A5E37764770 | GH180 NXGpro controller 21 cell | 6SR0960-0CC21-0AD0 | |||
| NXGpro DCR 24 Cell | A5E33032458 | GH180 NXGpro controller 24 cell | 6SR0960-0CC24-0AD0 | |||
| NXGpro CF | A5E35236834 | GH180 NXGpro compact flash card | 6SR0960-0CC08-0AD0 | |||
| SIB | A5E36968571 | GH180 NXGpro System Interface Board | 6SR0960-0CC16-0AD0 | A5E32168144 | ||
| User I/O board 24VDV | A5E32100313 | GH180 24VDC User IO Board | 6SR0960-0CC07-1AD0 | |||
| Fiber Optic For USER I/O | A5E41987327 | FIBER OPTIC ASSY, DUPLEX | 6SR4900-0LM01-0AM0 | A5E36881503 | ||
| USER I/O board POWER SUPPLY | A5E37356659 | GH180 NXGpro USER I/O board POWER SUPPLY | 6SR5902-0CM00-0AM0 | |||
| NXGpro CPS 15VDC | A5E37876282 | Power Supply NXGpro CPS +/-15V | 6SR0960-0CC32-0AD0 | |||
| NXGpro CPS 15VDC U55 | A5E34916937 | Power Supply NXGpro CPS +/-15V High Alt. | 6SR0960-0CC05-1AD0 | A5E34916905 | ||
| NXGpro CPS 15&24VDC | A5E37877003 | Power Supply NXGpro CPS 15&24VDC | 6SR0960-0CC50- 0AD0 | |||
| NXGpro CPS 15&24VDC U55 | A5E34916937 | Power Supply NXGpro CPS 15&24VDC High Alt. | ||||
| NXGpro CPS 15&24VDC | A5E44722441 | Power Supply NXGpro CPS 15&24VDC | 6SR0960-0CC40-0AD0 | |||
| NXGpro-Profibus-DP | A1A099201 | COMM. KIT,ANYBUS Profibus-DP,NXGpro | 6SR0960-0DC00-0AD0 | |||
| NXGpro-DeviceNet | A1A098628 | COMM. KIT,ANYBUS DeviceNet,NXGpro | 6SR0960-0DC01-0AD0 | |||
| NXGpro-ModbusTCP/Eth | A1A099202 | OMM. KIT,ANYBUS ModbusTCP/Eth,NXGpro | 6SR0960-0DC02-0AD0 | |||
| NXGpro-ControlNet | A1A099203 | COMM KIT,ANYBUS ControlNet,NXGpro | 6SR0960-0DC03-0AD0 | |||
| NXGpro-MODBUS | A1A10000441.00 | COMM. KIT, MODBUS,NXGpro | 6SR0960-0DC04-0AD0 | |||
| Keypad kit | A5E02669561 | KEYPAD KIT (Chinese) | 6SR0960-0CC10-0AD0 | LDZ252090.11NGSC | ||
| Keypad | A5E02624585 | MULTI LANGUAGE KEYPAD ASSEMBLY CHINESE | 6SR0960-0CB16-0AD0 | A1A460A68.23 | ||
| SHIELD CABLE RIBBON | A1A260913.08 | SHIELDED RIBBON CABLE ASSY,87" | 6SR0960-0QM04-0AD0 | |||
| FLAT MOUNT | A1A072323 | FLAT CABLE MOUNT,ADHESIVE BACK | ||||
| BACK COVER | A1A283739.00 | KEYPAD COVER, GLASTIC | ||||
| keypad kit | A5E02669560 | KEYPAD KIT (English) | 6SR3900-0SM20-0BD0 | LDZ252090.11NGSC | ||
| Keypad | A5E02363383 | MULTI LANGUAGE KEYPAD ASSEMBLY ENGLISH | 6SR0960-0CB15-0AD0 | A1A460A68.23 | ||
| SHIELD CABLE RIBBON | A1A260913.08 | SHIELDED RIBBON CABLE ASSY,87" | 6SR0960-0QM04-0AD0 | |||
| FLAT MOUNT | A1A072323 | FLAT CABLE MOUNT,ADHESIVE BACK | ||||
| BACK COVER | A1A283739.00 | KEYPAD COVER, GLASTIC | ||||
| keypad kit | A5E02982002 | KEYPAD KIT (Russia) | 6SR0900-0CM07-0AD0 | LDZ252090.11NGSC | ||
| Keypad | A5E02669580 | MULTI LANGUAGE KEYPAD ASSEMBLY RUSSIA | 6SR0960-0CB18-0AD0 | A1A460A68.23 | ||
| SHIELD CABLE RIBBON | A1A260913.08 | SHIELDED RIBBON CABLE ASSY,87" | 6SR0960-0QM04-0AD0 | |||
| FLAT MOUNT | A1A072323 | FLAT CABLE MOUNT,ADHESIVE BACK | ||||
| BACK COVER | A1A283739.00 | KEYPAD COVER, GLASTIC | ||||
| keypad kit | A5E39808478 | KEYPAD KIT (Simatic) | 6SR0960-0SM60-0AD0 | |||
| KEYPAD | A5E39206479 | DEV_CONTROL_SIMATIC HMI, KTP700 BASIC D | 6SR4900-0SM00-0AM0 | |||
| SHIELD CABLE | A5E39047590003 | 6SR5 KTP700 CABLE ASSEMBLY 96'' | 6SR5900-0QM00-0AD0 | |||
| NXGII DCR | NXGII DCR with FOHB kit | A5E33065979 | NXGII DCR with FOHB kit | 6SR0960-0CB01-0AM0 | ||
| NXGII DCR without FOHB Kit | A5E03931016 | NXGII DCR without FOHB Kit | 6SR0960-0CB21-0AD0 | A1A10000313.00 | ||
| NXGII DCR with FOHB kit U55 | A5E33561398 | NXGII DCR with FOHB kit U55 | 6SR0960-0CB02-0AM0 | |||
| NXGII DCR without FOHB Kit U55 | A5E33561420 | NXGII DCR without FOHB Kit U55 | 6SR0960-0CB04-0AM0 | |||

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