Siemens SINAMICS Drives ROBICON W150CP clean power drive 250 HP to 800 HP
Siemens SINAMICS Drives ROBICON W150CP clean power drive 250 HP to 800 HP
ROBICON W150CP clean power drive
250 HP to 800 HP
Introduction
This technical data sheet provides a short overview of the
most important characteristics of the ROBICON W150CP
(clean power) 18-pulse low harmonics drive from Siemens,
developed specifically to meet specifications in the
municipal water and waste water market.
A result of the powerful combination of SINAMICS®, the
most advanced drives technology platform, and the ROBICON
legacy of more than 20 years of quality and expertise in the
water and waste water industry, the W150CP makes the
best even better.
The compact and quiet ROBICON W150CP utilizes the
well proven, simple yet effective, 18-pulse technology
to provide clean power to meet the low harmonic
requirements of IEEE 519-1992 at the VFD input terminals,
combined with a state-of- the-art power module with IGBT
power semiconductors. The drive can be operated in either
Volts/Hertz, sensorless vector, or closed loop vector with
encoder control modes.
Standard features
The standard drive enclosure is a floor standing cabinet, which
can be equipped with a wide variety of pre-engineered and
custom options. The ROBICON W150CP has the following
standard features:
• NEMA 1 enclosure, with blowers (optional NEMA 12
ventilated with air filters)
• Circuit breaker disconnect with flange mount operator
handle, mechanically interlocked with the enclosure door
• Short circuit current rating (SCCR) 65 kA at 480 VAC
• Clean power 18-pulse front end with patented phase
shifting autotransformer and input line reactor
• Motor side IGBT inverter with pulse width modulated
(PWM) output featuring pulse edge modulation (PEM)
and optimized pulse patterns
• Advanced operator panel (AOP30), door mounted for easy
start-up and operation
• UL listing per UL508C
• Windows based STARTER software – common to all models
of the SINAMICS family.
June 2013
SINAMICS Drives
https://www.robiconperfectharmony.com/
1) These options may require a larger enclosure (add-on options cabinet). Option M12 adds NEMA 12 filters to both the drive and attached add-on enclosures.
Options L28 (bypass) for ratings 500 HP and up, and L29 (RVSS bypass) are listed to UL508A (others are included in the UL508C listing of the drive).
Note: Please consult factory for additional and custom options.
Product Specifications
1) The input current is based on the input current of the power module and includes an allowance of 10 A for auxiliary circuits.
Option
Code Description
Enclosure Options
M12 NEMA12 filters
L50 Cabinet light and outlet
L55 Cabinet space heaters (120VAC)
L56 Motor space heater supply
M781 Top motor cable entry (0nly from 500HP up. Standard <400HP)
Y09 Special enclosure paint color [specify color]
Power Circuit and Protection Options
L08 Output reactor
L101) Output dV/dt filter
L151) Output sinusoidal filter (only up to 400HP)
L281) 2 contactor manual bypass (output/bypass contactors with o/l)
L291) Reduced voltage soft start (RVSS) manual bypass
L321) Output isolation contactor
L62 Braking unit 50 kW (200 kW for 20s) with resistor
L96 Input Surge Protective Device
L981) Motor thermal overload relay (already included in L28)
L991) Motor protection relay (Multilin 369)
P10 Input voltage monitor (Siemens type 3UG4)
Option
Code Description
Control Options
E86 Isolation amplifier for one analog input
E87 Isolation amplifier for two analog outputs
G51 RTD monitor module TM150 (Pt100, 12x 2- or 6x 3-wire)
G52 Qty. 2x RTD monitor module TM150
K20 Pilot lights (qty. 3), door mounted – Ready, Run, Fault
K21 Additional local controls (L-R & H-O-A, speed pot, Start/Stop p/b)
K22 Elapsed time (hour) meter, door mounted, non-resettable
K95 Control Unit CU320-2 PN (PROFINET)
L87 Ground Fault Monitor for ungrounded supplies
L97 RTD monitor for 8x Pt100 temperature sensors
N55 ALL STOP mushroom pushbutton, latching, coast to stop
Communication Bus Options
G22 Modbus RTU communication converter
G27 Modbus TCP/IP communication converter
G33 CBE20 Communications Board Ethernet for EtherNet/IP or
PROFINET or SINAMICS Link
Other Options
H20 Seismic certification per IBC 2012 (provide specification)
The standard ROBICON W150CP base enclosed drive includes:
• NEMA 1 enclosure
• UL508C listing (file no. E319311)
• Short circuit current rating (SCCR) 65 kA at 480 V AC
• Circuit breaker disconnect with mechanical door interlock
• Input isolation contactor
• Semiconductor fuses
• 18-pulse diode rectifier
• Patented phase-shifting autotransformer with matched
input line reactor for clean power input meeting the
requirements of IEEE 519-1992 at the VFD input terminals
under all conditions
• Advanced operator panel (AOP30), door mounted and wired
• Line side cable entry top or bottom
• Motor cable entry bottom, below 500 HP also top entry
Terminal module TM31 with:
• 8 digital inputs, 24V DC 10 mA
• 4 bidirectional inputs/outputs 24V DC, input 10 mA,
output max. 100 mA
• 2 relay outputs (changeover) max. 250V AC/30V DC, 8A
• 2 analog inputs ±10V or 0/4mA to +20 mA or -20 mA to +20 mA
• 2 analog outputs ±10V or 0/4mA to +20 mA or -20 mA to +20 mA
• Input for KTY84 temperature sensor or PTC thermistor
• ±10V auxiliary voltage output for analog setpoint input
• 24V auxiliary voltage output for digital inputs
The standard control unit CU320-2 DP has an Ethernet programming port
as well as a PROFIBUS communications port.
Light Overload High Overload
Output
(at 460V,
60 Hz)
Base load
current
for 110%
overload
Output
(at 460V,
60 Hz)
Base load
current
for 150%
overload
Rated
output
current
Approx. max.
input current 1)
Power
module
frame size
ROBICON W150CP
enclosed drive
HP A HP A A A Model No.
250 302 200 277 310 275 G 6SL3710-3GJ33-1AS3
300 370 250 340 380 337 G 6SL3710-3GJ33-8AS3
400 477 350 438 490 435 G 6SL3710-3GJ35-0AS3
500 590 400 460 605 540 H 6SL3710-3GJ36-1AS3
600 725 500 570 745 652 H 6SL3710-3GJ37-5AS3
700 820 600 700 840 734 H 6SL3710-3GJ38-4AS3
800 960 700 860 985 859 J 6SL3710-3GJ41-0AS3
Standard Options
Design Data
Note:
• Dimensions are nominal for enclosure, tolerance 0.5” (12 mm), excluding protruding components. Please refer to drawings for exact details.
• Tophat is shipped as loose item, to be mounted on site. Drive height when shipped is 94” (excluding pallet).
1) N/A = option is not available.
2) Base = option is accommodated in base cabinet.
Add-on options
enclosures
Output
(Light
Overload)
Enclosure for options
L10, L15, L32, L98, L99, M78
Enclosure for option
L28 2 contactor bypass
Enclosure for option
L29 RVSS bypass
Model No. HP
Width Wo
Inch / mm
L10
Weight
lb / kg
L15
Weight
lb / kg
L32
Weight
lb / kg
L98/99/M78
Weight
lb / kg
Width Wo
Inch / mm
Weight
lb / kg
Width Wo
Inch / mm
Weight
lb / kg
6SL3710-3GJ33-1AS3 250 24 / 610 595 / 270 1135 / 515 (Base) 2) (Base) 2) (Base) 2) (Base) 2) 24 / 610 694 / 315
6SL3710-3GJ33-8AS3 300 24 / 610 595 / 270 1135 / 515 (Base) 2) (Base) 2) (Base) 2) (Base) 2) 24 / 610 694 / 315
6SL3710-3GJ35-0AS3 400 24 / 610 595 / 270 1135 / 515 (Base) 2) (Base) 2) (Base) 2) (Base) 2) 28 / 711 714 / 324
6SL3710-3GJ36-1AS3 500 24 / 610 772 / 350 N/A1) 530 / 240 485 / 220 24 / 610 639 / 290 40 / 1016 882 / 400
6SL3710-3GJ37-5AS3 600 24 / 610 772 / 350 N/A1) 530 / 240 485 / 220 24 / 610 639 / 290 40 / 1016 882 / 400
6SL3710-3GJ38-4AS3 700 24 / 610 772 / 350 N/A1) 650 / 295 530 / 240 40 / 1016 948 / 430 72 / 1829 1455 / 660
6SL3710-3GJ41-0AS3 800 24 / 610 926 / 420 N/A1) 650 / 295 530 / 240 40 / 1016 948 / 430 72 / 1829 1455 / 660
AIR OUT
AIR IN
AIR IN
FLOOR STANDING ENCLOSURE
SIDE VIEW FRONT VIEW
94” /
2377mm WO N
ADD– ON
OPTIONS
ENCLOSURE
AIR OUT AIR OUT
100” /
2531mm DN W
ROBICON W150CP
Enclosed drive
Output
(Light
Overload)
(at 460V, 60 Hz)
Noise
level LpA
(1m) at
60 Hz
Cooling
air flow
demand
Heat
loss
Weight
approx.
Drive enclosure
Nominal size
WN x DN x HN
Model No. HP dB(A) cfm kW lb kg inch mm
Floor standing enclosure
6SL3710-3GJ33-1AS3 250 72 1916 6.9 2420 1098 54 x 28 x 100 1372 x 711 x 2531
6SL3710-3GJ33-8AS3 300 72 1916 8.4 2520 1143 54 x 28 x 100 1372 x 711 x 2531
6SL3710-3GJ35-0AS3 400 72 1916 10.2 2880 1306 54 x 28 x 100 1372 x 711 x 2531
6SL3710-3GJ36-1AS3 500 74 3471 13.1 3270 1483 68 x 32 x 100 1727 x 815 x 2531
6SL3710-3GJ37-5AS3 600 74 3471 14.6 3960 1796 68 x 32 x 100 1727 x 815 x 2531
6SL3710-3GJ38-4AS3 700 75 5431 16.9 6170 2800 100 x 32 x 104 2540 x 815 x 2631
6SL3710-3GJ41-0AS3 800 75 5431 19.9 6600 3000 100 x 32 x 104 2540 x 815 x 2631
HN
FLOOR STANDING ENCLOSURE
ON ROBIC
The information provided in this brochure contains merely
general descriptions or characteristics of performance
which in case of actual use do not always apply as described
or which may change as a result of further development
of the products. An obligation to provide the respective
characteristics shall only exist if expressly agreed in the
terms of contract.
All product designations may be trademarks or product
names of Siemens AG or supplier companies whose use by
third parties for their own purposes could violate the rights
of the owners.
Siemens Industry, Inc.
3333 Old Milton Parkway
Alpharetta, GA 30005
1-800-241-4453
usa.siemens.com/drives
Subject to change without prior notice.
Order No. DRBR-00107-0613
Printed in USA
©2013 Siemens Industry, Inc.
Overload ratings
The ROBICON W150CP drive may be operated
with both variable torque and constant
torque loads at either light or high overload
duties. The criterion for overload is that
the drive is operated with its base load
current before and after the overload occurs.
Light overload duty is based on 110% base
load current for 60 sec or 150% for 10 sec,
repeated every 300 sec.
Light overload
High overload duty is based on 150% base
load current for 60 sec, repeated every
300 sec.
Motor and drive sizing
Service Factor must be considered for
motors operating at Service Factors beyond
1.0. Please consult factory for assistance
sizing the drive.
For motors with ratings larger than the
drive, please consult factory as nuisance
tripping may occur if drive is not
properly sized.
In sensorless vector control, the rated
motor current (FLA) must be at least 1⁄4 of
the rated drive output current. With lower
motor currents, operation is possible in
Volts/Hz control mode only.
Advanced operator panel (AOP30)
The easy to use advanced operator panel
is mounted in the enclosure door of the
W150CP drive. It can be used for start-up/
commissioning or operation and troubleshooting of the drive.
During the first start-up of the drive, the
user will automatically be guided through
the initial start-up procedure that allows a
very simple and quick commissioning
process. Parameters are arranged according
to function groups which make it easy to
find and select them.
The AOP30 features a graphical LCD with
backlighting for plain text and bar graph
display of process variables:
• LEDs for display of operational status
• Numeric keypad and drive specific
hard and soft function keys
• Access control to inhibit changing
of parameters
• Help functions with description of causes
and remedies for faults and alarms
• Alarm and fault status in plain text
• Configurable operating display allows
up to 3 variables displayed in bar graph
format, with associated numerical values.
Engineering Information
Technical Data
Electrical data
Supply voltages and output ranges 460 V to 480 V 3 ph AC, ±10%, 250 to 800 HP
Supply systems Grounded or ungrounded supplies
Line frequency 47 Hz to 63 Hz
Output frequency 0 Hz to 100 Hz (300 Hz with derating)
Power factor fundamental approx. >0.95
Drive efficiency >96%
SHort circuit current rating SCCR 65kA at 480V
Control method V/Hz control, V/Hz with flux current control (FCC), Vector control, sensorless or closed loop with encoder
Fixed speeds 15 fixed speeds plus 1 minimum speed, programmable (in the default setting 3 fixed speed setpoints plus
1 minimum speed can be selected via digital inputs/PROFIBUS)
Skipped frequency ranges 4, programmable
Braking operation Optional via braking unit
Mechanical data
Type of enclosure and color NEMA 1, optionally NEMA 12 (ventilated), ANSI 61 gray
Type of cooling Forced air ventilation
Noise level LpA (1 m) 72 to 75 dB(A) at 60 Hz line frequency
Environmental protection Nickel plated busbars, varnish coated electronic boards
Compliance with standards
UL listing Listed to UL508C, file no. E319311, some options listed to UL508A
Ambient conditions Operation Storage Transport
Ambient temperature 32ºF to 104ºF (0ºC to +40ºC)
Up to +122ºF/+50ºC with derating
-13ºF (-25ºC) to 121ºF (+55ºC) -13°F (-25°C) to 158°F (+70°C)
Down to -40°F (-40 °C) for 24 hours
Relative humidity (non-condensing) 5% to 95% 5% to 95% 5% to 95% at 40°C
Installation altitude Up to 6,600 ft (2000 m) above sea level without reduction in performance, > 6,600 ft see derating data
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